ABB Process Automation reported July 9 that it will modernize Smurfit Kappa’s Paper Machine 5 (PM5) at its Cerro Gordo corrugated cardboard mill near Mexico City. In their first collaboration, Smurfit Kappa will add ABB’s Ability System 800xA distributed control system (DCS), accompanied by a paper-machine drives system with advanced drives and motors designed to optimize PM5’s performance, and increase its production efficiency and output.
Smurfit Kappa is a worldwide provider of paper-based packaging with facilities in 35 countries. It’s operated in Mexico since 1957, and has been increasing production there recently, investing over $350 million since 2018.
However, the PM5 machine required speed and tension controls to optimally, while minimizing downtime. ABB drive technology, complemented by the DCS, will help secure optimum speed and torque control of the paper machine’s sectional drives for years. This is achieved by integrating a direct torque control algorithm, which ensures precise control, and enables consistent quality and minimizes waste over long periods. ABB guarantees 98.5% system uptime during a three-month period following PM5's startup in 2025. This translates to a maximum downtime of only 33 hours within that timeframe.
“We’re impressed by ABB’s deep understanding of the industry and its commitment to exceeding expectations,” said Mario Olvera, engineering and project director atSmurfit Kappa Mexico. “We’re confident its expertise will be instrumental in maximizing PM5’s performance and efficiency. This project represents a significant step forward for Smurfit Kappa in Mexico, and we look forward to a successful collaboration with ABB.”
Diego Navas, regional sales manager at ABB Pulp and Paper, North America, adds that, “Partnering with Smurfit Kappa on this momentous project will help ensure optimal equipment design, control performance, and seamless commissioning. A dedicated team of ABB specialists will work alongside our customer on the machine to deliver benefits, including increased production, improved efficiency and reduced operational costs.”
Beyond supplying equipment. ABB will provide Smurfit Kappa with engineering and commissioning services, ensuring a smooth transition to the upgraded PM5. Backed by Ability System 800xA and its Remote Access Platform, ABB can provide customer support from anywhere at any time. Safety functions and process panels installed alongside the machine will allow collaborative, easy and safe operations.
