1660336728018 Cg1109covstryfig2

Lifecycle Cost Definitions

Oct. 18, 2011
Explaining Commonly Used Lifecycle Cost Terminology

About the Author
Dan Hebert, PE, is Control's senior technical editor.
By Dan Hebert, PE

Paul Avery, senior product training engineer with the Drives & Motion Division of Yaskawa America (www.yaskawa.com), explains commonly used lifecycle cost terminology:

  • Lifecycle Cost (LCC) is the cost of using an item in its intended application over the entire time period of expected use. LCC typically takes into account lost production and corrective maintenance cost.
  • Total Cost of Acquisition (TCA) is all the costs associated with buying goods, services or assets.
  • Total Cost of Ownership (TCO) is LCC + TCA + operating cost + disposal cost.
  • Mean Time Between Failure (MTBF) is the expected time between two consecutive failures for a repairable system. It's also the ratio of the cumulative operating time to the number
    of repairable failures for that item over the time that the failure rate is stabilized.

MBTF must be determined based on a period of time when the failure rate has stabilized. In practice, this means eliminating failures due to the initial infant mortality and final wear-out portions of the bathtub failure rate curve (Figure 2,). This stabilized failure rate is sometimes referred to as an exponentially distributed failure rate. MTBF enters the picture as a factor in calculating LCC because it can be inferred that the greater the MTBF, the lower the LCC.

The "Bathtub curve" of a typical lifecycle

Figure 2. Bathtub curve failure rates versus time.

Sponsored Recommendations

Make Effortless HMI and PLC Modifications from Anywhere

The tiny EZminiWiFi is a godsend for the plant maintenance engineers who need to make a minor modification to the HMI program or, for that matter, the PLC program. It's very easy...

The Benefits of Using American-Made Automation Products

Discover the benefits of American-made automation products, including stable pricing, faster delivery, and innovative features tailored to real-world applications. With superior...

50 Years of Automation Innovation and What to Expect Next

Over the past 50 years, the automation technology landscape has changed dramatically, but many of the underlying industry needs remain unchanged. To learn more about what’s changed...

Manufacturing Marvels Highlights Why EZAutomation Is a Force to Be Reckoned With

Watch EZAutomation's recent feature on the popular FOX Network series "Manufacturing Marvels" and discover what makes them a force to be reckoned with in industrial automation...